OPERATIONS MAP · LIVE 1:1 TWIN

Every barrel, every pipeline, every decision

A live mirror of KOC's 23 gathering centres, 16 trunk lines, 6 processing facilities and 1,400 critical assets — grounded in real operational problems: Burgan water cut, Lower Fars steam, AGRU uptime, and pipeline corrosion.

12,408 assets synced3.22 M tags/s
Bayan · value to KOCOne AI platform defending KOC's 2040 targets — every day, every field. KWD 1.42B annualised value
P-01
Sustainable Capacity
2.41 MMbbl/d (2.90 capacity)60%
→ 4.00 MMbbl/d by 2040
P-02
Gas Self-Sufficiency
720 mn cfd non-associated54%
→ Eliminate LNG imports
P-03
Heavy Oil Ramp
52 kbbl/d19%
→ 270 kbbl/d Lower Fars
P-04
Decarbonization
0.42% flaring · 8.6 kgCO₂/bbl62%
→ Zero routine flaring · −25% intensity
P-05
Kuwaitization & Talent
78% national · 62% technical78%
→ ≥85% national workforce
P-06
Operational Excellence
847 days LTI-free · 99.4% uptime88%
→ Top-quartile HSE + uptime
Crude Output Now
2.41
MMbbl/d · quota 2.548
Days Since Spill
847
Mar 2023 Ahmadi rupture
Flare Rate (FY)
0.51%
Limit 0.80%
Burgan Water Cut
46%
12 wells >90%
Non-Assoc. Gas
720
mn cfd · target 1 Bcfd
Active Alerts
3
7 watch items

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Anomaly Queue

Ranked by AI risk score

Live Network Twin

33 assets · 16 pipeline segments shown
Streaming3D Schematic
RaudhatainSabriyaAbdaliGreater BurganMagwaAhmadiMinagishUmm GudairWafra (PNZ share)Ratqa · Lower FarsBahraDharifGC-3 BurganGC-7 RaudhatainMina Al-Ahmadi Refinery LinkAhmadi Tank Farm AShuaiba Tank Farm BMina Al-AhmadiMina AbdullahMina Al-Shuaiba
Field Facility / Terminal Sensor Warning AlertClick any node →
Burgan water-cut intervention
SLB Hi-Ex squeeze on 12 wells >90% water cut
AGRU pull-forward shutdown
Avoid emergency flare if C-12 fails in 9 days
Lower Fars steam ramp +8%
Heavy oil push toward 270 kbbl/d 2040 target

Asset Inspector

Field · South
ok
Greater Burgan
ID · burgan
Production
1.1MMbbl/d
Wells
486
Pressure
1,900psi
Temperature
78°C
Water cut
14%
Health
92/100
AI Insight

Operating within optimal envelope. Marginal upside via choke re-balance.

Predictions
30-day output32.7 MMbbl91%
Intervention requiredNone86%
Recommended actions
Linked critical equipment
PMP-204ESP PumpRUL 42d

Greater Burgan — Well Health Grid

60 producers · water-cut % per well · 5 critical, 8 watch
SLB Hi-Ex playbook
<50% 50–75% 75–90% watch >90% criticalred dot = ESP fault
BG-2203 · Sabriya
Water cut 92% · prod 0.8 kbbl/d · ESP ok
intervene
AI recommendation: SLB Hi-Ex cement squeeze through 2.25-in restriction. Comparable Burgan wells delivered ~200% production uplift (SLB Jan 2025). Payback ≈ 47 days at $72 Brent.

Live Flare Stacks

5 of 23 gathering centres · limit 0.80% · MoE reportable above
avg 0.51%
GC-3 Burgan
0.42% · 38 mn cfd
GC-7 Raudhatain
0.71% · 22 mn cfd
GC-12 Sabriya
0.38% · 28 mn cfd
GC-17 South
0.84% · 18 mn cfd
GC-23 West
0.49% · 16 mn cfd
GC-17 South trending toward 0.80% limit — Compressor C-12 vibration spike suspected. AI playbook: pull-forward AGRU shutdown by 21 days to avoid emergency venting and MoE notification.

Pipeline Integrity Watch

16 trunk lines · corrosion risk score from ILI, sensor drift & ECDA model
2 segments overdue inspection
SegmentLengthAgeCorrosion riskLast ILIAI action
TL-01Burgan → Ahmadi Trunk (36")
42 km38y
18
142dOn schedule
TL-04Ahmadi West header (2023 rupture line)
28 km41y
71
12dDispatch ILI pig + reduce pressure 8%
TL-07Raudhatain → GC-7 24" gas gathering
22 km19y
24
88dOn schedule
TL-09Wafra → PP-1 heavy oil 18"
64 km8y
31
56dOn schedule
TL-12Sabriya water injection header
18 km28y
58
201dSchedule ECDA walk-down
TL-15Umm Gudair → GC-3 16"
36 km33y
82
312dDispatch ILI pig + reduce pressure 8%
TL-18Storage A → Mina Al-Ahmadi 42"
14 km22y
15
31dOn schedule
TL-21PNZ Wafra crosstie 20"
48 km17y
27
74dOn schedule
Last spill: Mar 20 2023 — Ahmadi West pipeline rupture triggered a State of Emergency. AI now models remaining wall thickness from acoustic sensors + soil resistivity to flag segments before failure — pre-empting the next event.
AVEVA PI Historian
2.4M tags/s · 142 ms lag · 23 GCs
Emerson DeltaV / Honeywell
1.1M tags/s · 88 ms lag · sour gas
WirelessHART Edge IoT
3.2M msgs/s · 64 ms · 1,400 assets